Use leather, metal, or other durable materials suitable for horse tack
Measure the horse carefully to ensure proper fit
Create a pattern for the chest, neck, shoulders, and flanks
Cut the armor pieces to match the pattern
Smooth all edges to prevent rubbing or injury
Add padding on the inside for comfort and protection
Join the pieces with straps, rivets, or strong stitching
Test the fit on the horse and adjust as needed
Ensure the horse can move, breathe, and see freely
Inspect the armor regularly for wear, damage, or pressure points