Choose the carpet type, size, pile height, and backing material
Select the fiber material, such as wool, nylon, polyester, or polypropylene
Prepare the yarn by spinning and twisting the fibers
Dye the yarn or fibers to the desired colors
Set up the loom, tufting machine, or needle-punching equipment
Create the carpet face by weaving, tufting, knitting, or felting the yarn into a base
Apply adhesive or latex to secure the fibers to the backing
Attach the primary backing material
Add a secondary backing if needed for strength and stability
Press and cure the carpet to bond all layers
Shear or trim the surface to make the pile even
Wash and finish the carpet to remove excess materials and improve texture
Inspect the carpet for defects and quality issues
Cut the carpet into rolls, tiles, or custom sizes
Package and store the finished carpet
