How to Smooth Edges of 3D Print?

Sand with coarse grit first, then progressively finer grits

Use needle files for tight corners and small edges

Trim rough edges with a hobby knife or deburring tool

Apply heat carefully with a heat gun to soften surface imperfections

Use filler primer to level minor roughness

Wet sand for a smoother finish and less dust

Use epoxy or filler putty for larger gaps and uneven edges

Reprint with lower layer height for cleaner edges

Reduce print speed and improve cooling to minimize edge roughness

Orient the model to place visible edges away from support areas

Remove supports carefully and clean up support scars

Use acetone vapor smoothing for compatible ABS prints

Use chemical smoothing methods only for materials that support them

Finish with polishing compound for glossy edges

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