How to Clean a Gas Tank of Rust?

Drain all fuel from the tank

Disconnect the battery

Remove the gas tank from the vehicle

Remove the fuel sender, pump, and any fittings

Rinse the tank with hot water

Add a rust remover or phosphoric acid solution

Agitate the tank to loosen rust

Let the solution sit for the recommended time

Drain the solution completely

Rinse the tank thoroughly with clean water

Neutralize any remaining acid if required by the product

Dry the tank completely with compressed air or heat

Inspect the tank for remaining rust or holes

Repeat cleaning if needed

Apply a fuel tank sealer if desired

Reinstall the tank and components

Add fresh fuel and check for leaks

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